Professional Forged Grinding Balls Forging Steel Balls Grinding
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1. Forged steel balls Manufacturing process
Forged grinding ball is forged by air hammer after being heated by
electric furnace.
2. Classification
According to the different chemical elements , forging grinding
balls can be divided into C45,60Mn,B2 and B3. At present, the above
four materials are widely used all over the world, that’s the
conventional materials, if there are special needs, can be
customized.
3. Application
Forged grinding balls are used in ball mills, mainly in mines,
cement plants, power plants and so on.
4. Detail Specifications
① Chemical Composition
Material |
Chemical Composition |
C |
Si |
Mn |
Cr |
P |
S |
Ni |
Cu |
C45 |
0.42-0.5 |
0.17-0.37 |
0.5-0.8 |
≤0.25 |
≤0.035 |
≤0.035 |
≤0.25 |
≤0.25 |
60Mn |
0.55-0.65 |
0.17-0.37 |
0.7-1.0 |
≤0.25 |
<0.04 |
<0.04 |
≤0.3 |
≤0.25 |
B2 |
0.72-0.85 |
0.17-0.37 |
0.7-1.0 |
0.4-0.6 |
≤0.025 |
≤0.025 |
≤0.02 |
≤0.02 |
B3 |
0.58-0.66 |
1.3-1.9 |
0.65-0.8 |
0.7-0.9 |
≤0.025 |
≤0.025 |
≤0.02 |
≤0.02 |
② Hardness
Size |
C45 |
60Mn |
B2 |
B3 |
| 20mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 30mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 40mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 50mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 60mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 70mm | 53-56 | 58-62 | 60-64 | 61-63 |
| 80mm | 53-56 | 58-62 | 59-63 | 60-65 |
| 90mm | 50-55 | 58-62 | 57-61 | 60-65 |
| 100mm | 48-52 | 57-61 | 56-60 | 60-65 |
| 110mm | 48-52 | 57-61 | 55-60 | 58-64 |
| 120mm | 48-52 | 57-61 | 55-60 | 56-63 |
| 130mm | 48-52 | 57-61 | 55-60 | 56-63 |
| 140mm | 48-52 | 57-61 | 55-60 | 56-63 |
| 150mm | 48-52 | 57-61 | 55-60 | 56-63 |
③ Weight
| Size(mm) | 20 | 30 | 40 | 50 | 60 | 70 | 80 | 90 | 100 | 110 | 120 | 130 | 140 | 150 |
| Weight(kg) | 0.033 | 0.111 | 0.261 | 0.512 | 0.883 | 1.402 | 2.092 | 2.98 | 1.087 | 5.44 | 7.062 | 9.008 | 11.25 | 13.83 |
5. Test
① Factory test
Forged grinding balls test is an very important step. Real-time
detection will be carried out in the production process. Balls
produced in each shift will be sampled in large quantities and
tested for size, hardness, chemical composition, drop test, core
pulling and impact value to ensure the quality of steel balls.
② The third party test
According to the customer different demand, forged grinding balls
can be tested by any third party.
6. Packing
Forged grinding balls are usually packed in container bags and
steel drums, it can also be customized according to different
customer needs.
7. Dragon Balls Factory Introduction
Dragon balls factory are established in 2001.Up to now, we have
cooperated with many large power plants in China for more than 10
years. Since 2007, Dragon balls has set up its own foreign trade
team, and began to show itself to the world. The forged ball, cast
ball and cylpebs are widely praised by friends at home and abroad.
Dragon balls has a very mature technology research and development
team and sales team, we are constantly expanding the factory and
team every year, in order to meet the growing demand at home and
abroad.
Steel balls are a long-term business.
We are willing to do it all the time because if we know someone, we
will become permanent friends.
We can always do this for so many years because our quality
supports our long-term cooperation and friendship.
The quality of every steel ball is crucial because it is a strong
bridge that connect us.
