Forging Steel Ball Cast Iron Ball Cement Grinding Balls Grinding
Media Balls
1. high chromium grinding media balls Classification:
2. high chromium grinding media balls specifications:
① Chemical Composition
| Material | Chemical Composition |
| C | Si | Mn | Cr | P | S | Ni | Cu |
| C45 |
0.42-0.5 |
0.17-0.37 |
0.5-0.8 |
≤0.25 |
≤0.035 |
≤0.035 |
≤0.25 |
≤0.25 |
| 60Mn |
0.55-0.65 |
0.17-0.37 |
0.7-1.0 |
≤0.25 |
<0.04 |
<0.04 |
≤0.3 |
≤0.25 |
| B2 |
0.72-0.85 |
0.17-0.37 |
0.7-1.0 |
0.4-0.6 |
≤0.025 |
≤0.025 |
≤0.02 |
≤0.02 |
| B3 |
0.58-0.66 |
1.3-1.9 |
0.65-0.8 |
0.7-0.9 |
≤0.025 |
≤0.025 |
≤0.02 |
≤0.02 |
② Hardness
Size |
C45 |
60Mn |
B2 |
B3 |
| 20mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 30mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 40mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 50mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 60mm | 55-58 | 58-62 | 60-64 | 62-65 |
| 70mm | 53-56 | 58-62 | 60-64 | 61-63 |
| 80mm | 53-56 | 58-62 | 59-63 | 60-65 |
| 90mm | 50-55 | 58-62 | 57-61 | 60-65 |
| 100mm | 48-52 | 57-61 | 56-60 | 60-65 |
| 110mm | 48-52 | 57-61 | 55-60 | 58-64 |
| 120mm | 48-52 | 57-61 | 55-60 | 56-63 |
| 130mm | 48-52 | 57-61 | 55-60 | 56-63 |
| 140mm | 48-42 | 57-61 | 55-60 | 56-63 |
| 150mm | 48-52 | 57-61 | 55-60 | 56-63 |
③ Weight
| Size(mm) | 20 | 30 | 40 | 50 | 60 | 70 | 80 | 90 | 100 | 110 | 120 | 130 | 140 | 150 |
| Weight(kg) | 0.033 | 0.111 | 0.261 | 0.512 | 0.883 | 1.402 | 2.092 | 2.98 | 1.087 | 5.44 | 7.062 | 9.008 | 11.25 | 13.83 |
④ Dragon balls specifications
Diameter (mm) | Diameter Tolerance (mm) | Approx Weight of per ball(kg) | Average numbers per ton |
| 20 | ＋1,－0.5 | 0.033 | 30303 |
| 30 | ＋2,－1 | 0.11 | 9090 |
| 40 | ＋2,－1 | 0.261 | 3831 |
| 50 | ＋2,－1 | 0.512 | 1961 |
| 60 | ＋2,－1 | 0.883 | 1132 |
| 70 | ＋3,－1.5 | 1.402 | 713 |
| 80 | ＋3,－1.5 | 2.092 | 478 |
| 90 | ＋3,－1.5 | 2.98 | 335 |
| 100 | ＋3,－1.5 | 1.087 | 244 |
| 110 | ＋3,－1.5 | 5.44 | 183 |
| 120 | ＋3,－1.5 | 7.062 | 141 |
⑤ Grinding rods size
| Diameter | 30mm-90mm |
| Length | 3.2 m-4.5 m |
3. Cast balls, cylpebs Specifications:
① Chemical Composition
| Material | Chemical Composition |
| Low Cr | C:2.2-3.4, Si:≤1.2, Mn:0.5-1.5, P:≤0.06, S:≤0.06, Cr:1.0-1.5 |
| Medium Cr | C:2.0-3.2, Si:<1.0, Mn:0.5-2.5, P:≤0.06, S:≤0.06, Cr:≥5 |
| High Cr | C:2.0-3.2, Si:<1.0, Mn:0.5-2.5, P:≤0.06, S:≤0.06, Cr:≥10 |
② Hardness
| Type | Low Cr | Medium Cr | High Cr |
| 20mm-150mm | 45-50 | 48-55 | 58-63 |
③ Dragon Balls Weight
| Size(mm) | 20 | 30 | 40 | 50 | 60 | 70 | 80 | 90 | 100 | 110 | 120 | 130 | 140 | 150 |
| Weight(kg) | 0.033 | 0.111 | 0.261 | 0.512 | 0.883 | 1.402 | 2.092 | 2.98 | 1.087 | 5.44 | 7.062 | 9.008 | 11.25 | 13.83 |
④ Dragon balls specifications
Diameter (mm) | Diameter Tolerance (mm) | Approx Weight of per ball(kg) | Average numbers per ton |
| 20 | ＋1,－0.5 | 0.033 | 30303 |
| 30 | ＋2,－1 | 0.11 | 9090 |
| 40 | ＋2,－1 | 0.261 | 3831 |
| 50 | ＋2,－1 | 0.512 | 1961 |
| 60 | ＋2,－1 | 0.883 | 1132 |
| 70 | ＋3,－1.5 | 1.402 | 713 |
| 80 | ＋3,－1.5 | 2.092 | 478 |
| 90 | ＋3,－1.5 | 2.98 | 335 |
| 100 | ＋3,－1.5 | 1.087 | 244 |
| 110 | ＋3,－1.5 | 5.44 | 183 |
| 120 | ＋3,－1.5 | 7.062 | 141 |
⑤ Grinding cylpebs Size(mm)
6×6 |
8×8 |
10×10 |
15×15 |
12×18 |
20×35 |
22×30
|
25×25 |
25×30 |
25×35 |
30×35 |
30×40 |
35×40 |
35×45 |
⑥ Production Process
Cast Balls and cylpebs are melted in electric furnace and poured
into moulds after scientific proportioning. High chromium balls and
cylpebs are also processed by oil quenching.
⑦ The Abrasion of the cast balls when grinding the cement
| Material | Abrasion | Breakage | Size(mm) |
| Low Chrome Cast Ball | 85-105g Cast Balls /Ton Cement | <2% | 10-150mm |
| Medium Chrome Cast Ball | 50-80g Cast Balls /Ton Cement | <1.5% | 10-150mm |
| High Chrome Cast Ball | 35-60g Cast Balls/Ton Cement | <1% | 10-120mm |
| High Chrome Cylpebs | 35-60g Cylpebs/Ton Cement | <1.5% | 12×18-35×40 |
| Low Chrome Cylpebs | 65-95g Cylpebs/Ton Cement | <1% | 12×18-35×40 |
| Micro Cylpebs | 6×6 8×8 10×10 12×12 15×15 |
4. The difference of the forged ball and cast ball
① Different production line
② Different raw material
③ Different chemical element
④ Different core hardness and core hardness
5. Packing
Cylpebs are usually packed in container bags and steel drums, it
can also be customized according to different customer needs.
high chromium grinding media balls Forged Steel Balls
high chromium grinding media balls Forged Steel Balls
